Description

Kia & Biomyc: From one sample to two concept cars

Kia’s design team in Frankfurt wanted a material no other car has. It started with one mycelium sample on a designer’s desk.

Over three years it became a colour and finish study with more than 180 samples, then grown parts in two Kia concept cars: the EV3 and the EV2.

Company:
Kia Europe Design Center
Project:
Material R&D and concept car parts
Date:
2022 to 2025
The start

One sample on a designer's desk

In late 2021 we pitched Biomyc at a Hyundai CRADLE event. Kia's CMF team in Frankfurt asked for a sample, put it where the whole studio walks past, and came back with one question: can this become a material that is unique to Kia?

The briefKeep the natural character of the material and add a layer that is Kia's own.
The partnerKia Europe Design Center, CMF team, Frankfurt.
The setupA proof of concept, set up through Hyundai CRADLE.
The goalA reference set of finishes Kia's designers could pick from.
Step 01 · Colour and finish study

Five ways to make mycelium Kia's own

From October 2022 to February 2023 we tested five routes on the same material: natural dyes, laser engraving, grown 3D patterns, paints and protective coatings. Every test followed a written protocol, every sample was shot the same way, and every result was documented so Kia's designers could compare them side by side.

How the study was built
0163Natural dyessamples in four methods
029Laser engravingsamples over three test rounds
039Grown patternsdesigns, six grown
0429Paintssamples, brushed and sprayed
0544Coatingssamples, clear, stained and tinted
The study on one table
The study on one tableDyes, paints, coatings and grown patterns.
Every route side by side
Every route side by sideLaid out for Kia before shipping.
One table, every finishOne table, every finishOne table, every finishOne table, every finishOne table, every finishOne table, every finish

One table, every finishMore than 180 samples, all on the same base material.

Natural dyes

63 dye samples in four methods. The difference between them is when the colour goes in.

Four ways to add colour
010203MATERIAL PREPOUT OF MOULDSTOP GROWTHAMIXED INGROWTH 01GROWTH 02DRYINGCOLOURMIXED INBDIPPED TWICEGROWTH 01GROWTH 02DRYINGCOLOUR INCOLOUR INCDIPPED ONCEGROWTH 01GROWTH 02DRYINGCOLOUR INDLESS SKIN, DIPPEDGROWTH 01GROWTH 02DRYINGLESS SKINCOLOUR IN

Same material, same moulds, same three stages. Only the moment the colour goes in changes.

0102030405060708STEP 01STEP 02STEP 03STEP 04
One sample, eight results

We did not use one sample per result. Each sample was dipped part of the way, twice after the first growth and twice after the second, for two different times. Where the dips cross you get eight zones on one sample, and the untouched corner doubles as a gradient test. Eight results per sample, each one next to its neighbour for comparison.

The skin pushes back
The skin pushes backMycelium skin repels water. On a quick dip the dye sits on top in beads.
Fully under
Fully underLonger, full immersion lets the colour in.
Half dipped
Half dippedColour only where the bath reached, with a soft edge.
Twelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishesTwelve dye finishes

Twelve dye finishesSame base material, same light, same angle.

Breadcrumbs from the dye tests
  • Colour added before the last growth phase fades, because the fresh mycelium skin grows over it.
  • Colour added after growing comes out stronger and more even.
  • Excess dye left on the surface dries into watercolour-like stains. Sometimes that is a flaw, sometimes it is the look.

Laser engraving

Graphics and textures burned into the grown skin. Up close, the engraving follows every fibre of the material.

Line engraving
Line engravingFine lines that ride over the plant particles.
Area engraving
Area engravingA honeycomb burned into the skin.
How we found the settings
  1. 01Area fillsPower, speed, line spacing and focus changed one at a time.
  2. 02LinesPower, speed and focus for clean single lines.
  3. 03Lines, refinedPower and speed narrowed down.
  4. 04Kia's patternsGraphics from the brief, engraved with the best settings.
  5. 05RepeatThe best results run again to confirm them.
The test platesThe test platesThe test platesThe test platesThe test platesThe test plates

The test platesWhat we used to find the settings.

Grown 3D patterns

Anyone can grow a pattern in mycelium. What makes these useful is that each one pushes a different design rule to its limit: channel depth, rib height, spacing, sharp facets against soft curves. Growing them showed us what we can build again and again, and where the material stops following the mould.

Nine patterns designed
Nine patterns designedEach one built to test a single rule.
Six patterns, six rulesSix patterns, six rulesSix patterns, six rulesSix patterns, six rulesSix patterns, six rulesSix patterns, six rules

Six patterns, six rulesGrown in one piece, straight out of the mould, no machining.

Paints

29 paint samples. We picked paints that can be bought at scale, carry real sustainability claims, survive inside and outside a car, and are made for porous surfaces like wood.

How we tested paints and coatings
  1. 01ShortlistScalable, sustainable, interior and exterior grade, made for porous surfaces.
  2. 02Brush every one25 paints and 42 coatings.
  3. 03Spray the best4 paints and 2 coatings.
  4. 04CompareSide by side, same light, same angle.
Twelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishesTwelve painted finishes

Twelve painted finishesSame base material, same light, same angle.

With mycelium skin
With mycelium skinWater beads on top. Paint sits on the skin and dries in patches.
Little or no skin
Little or no skinThe plant particles take the paint and it dries evenly.
Side by side
Side by sideLeft without skin, right with skin. Same paint.

Two finishes on one sample

Most samples carry more than one test. Half gets one coat, half gets two, and a finish runs across the other way, so every sample answers several questions at once.

One coat, two coats, gloss
One coat, two coats, glossThree variables on one sample.
One coat against two
One coat against twoThe single coat looks more natural.
One coat, two coats, matte
One coat, two coats, matteA matte finish across half.
One coat, two coats, clear gloss
One coat, two coats, clear glossA clear coating across half.
One coat, two coats, oil
One coat, two coats, oilAn oil seal across half.
Coat by coat
Coat by coatClear lacquer built up in layers.
Breadcrumbs from the paint tests
  • How much skin you grow decides how well paint holds. Less skin means better adhesion.
  • A primer improves adhesion on this kind of porous surface.
  • Some natural paints crack as they dry on mycelium. Slowing down the drying fixed it.

Brush or spray

The same paint can look like two different finishes depending on how it goes on.

Same paint, two looks
Same paint, two looksBrushed on the left, sprayed on the right.
Brushed
BrushedA metallic sheen, fibres stand out.
Sprayed
SprayedNo sheen, even and matte.
Same paint, three versions
Same paint, three versionsTwo brushed, one sprayed.
Brushed
BrushedDeep colour in the crevices.
Brushed, adjusted
Brushed, adjustedSame paint, adjusted mix.
Sprayed
SprayedEven, softer texture.
More comparisonsMore comparisonsMore comparisonsMore comparisons

More comparisonsPaints and coatings, brushed next to a sprayed control.

What the spray tests showed
  • Every paint we shortlisted can be sprayed, which matters once you move from samples to production.
  • Brushing gives a natural look with more sheen and lets the fibres show.
  • Spraying gives an even, matte colour, but can leave small dots where paint collects.
  • A brushed coating gives stronger protection. A sprayed one looks more uniform.

Protective coatings

44 coating samples: clear lacquers, stains and oils, many of them tinted.

Twelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishesTwelve coated finishes

Twelve coated finishesSame base material, same light, same angle.

Five kinds of coating, compared
TypeApplyingCuringWhat we saw
StainsEasyFastColour only. Needs a protective topcoat.
VarnishesEasyNormalSmooth, coloured finish, stops flaking.
LacquersEasy to hard, builds coat by coatNormalSmooth to almost rubbery. Good protection.
Oils with hardenerVery easyNormalHard shell, soft to the touch. Almost no flaking.
Natural oilsVery easyVery slowHard but coarse. Some flaking under friction.

No product names. The type tells you where to look, the testing tells you what works.

One colour in the coating
One colour in the coatingA natural dye carried by a clear lacquer.
Colours mixed in one coating
Colours mixed in one coatingSeveral dyes blended into a gradient on one part.
Mix and match
  • Coatings can carry colour. Some only take dyes, others only take pigments, and matching the two is what makes tinting work.
  • Blending colours inside one coating gives gradients across a single part.
  • Oils with a hardener leave a hard shell that is soft to the touch and almost stop flaking. Natural oils are just as easy to apply but take far longer to cure.
  • A clear coat protects the part and keeps the plant fibres visible.

Up close

The part people stop at.

Grown facets
Grown facetsA pattern straight from the mould.
Dyed fibres
Dyed fibresColour follows every particle.
Coated relief
Coated reliefProtection that keeps the texture.
180+ samplesDyes, laser, patterns, paints and coatings.
55 pickedShipped to Kia in February 2023, each one documented.
Lab visitKia's CMF team visited our lab and office in Bulgaria in January 2023.
Sample wallKia built a wall of our samples in their office to present to management.
Kia's sample wall
Kia's sample wallBuilt in their design office from our samples.
Up close
Up closePatterns, dyes, paints and coatings on one board.
The result

After seeing the wall, Kia's Head of Design asked to take the material into a show car.

Step 02 · Kia Concept EV3

A visible mycelium part in the centre console

The first show car was the Concept EV3. Our part became the sliding table in the centre console: 26 mm thick, white, smooth to the touch, with the plant particles still visible.

The centre console
The centre consoleOur part is the white sliding table.

Designing the moulds

Each mould starts in CAD from Kia's 3D data. The first version taught us what the part needed. The second one is more complex, and that is what made the final parts possible.

Version one, closed
Version one, closedThe first mould around the console table.
Version one, open
Version one, openDesigned in CAD from Kia's 3D data.
Version two
Version twoReworked after the first prototypes.
The surface
The surfaceWhite, smooth, with the plant particles still showing.
Final part
Final partReady for Kia's model maker.
5 monthsFrom the first 3D data to final parts.
4+ prototypesAcross two mould versions.
4 final partsPlus spares, delivered to Kia's model maker in August 2023.
6 display samplesFor Kia's materials exhibit at EV Day.

In the show car

Photos of the real car at Kia EV Day, October 2023.

At Kia EV Day
At Kia EV DayThe finished table in the console.
Built in
Built inOur part next to the seats and screens.

Kia's renders

How Kia presented the car.

Kia Concept EV3
Kia Concept EV3Image: Kia.
The interior
The interiorImage: Kia.
The launch

Kia revealed the Concept EV3 at Kia EV Day in Korea on 12 October 2023, with our part in the centre console table.

Step 03 · Kia Concept EV2

Coloured mycelium in the doors

For the next show car Kia wanted mycelium in the doors, as insulation and as a design element you see every time a door opens, coloured to Kia's own colour target.

It looks simple. It is not.

The part curves in two directions on every side, so it can follow the inside of the door. To sit flush with no gaps, every curve has to come out of the mould exactly as drawn, and stay that way while the part dries.

Door part mould
Door part mouldDesigned in CAD around Kia's door data.
Curves on every side
Curves on every sideNo flat face and no straight edge to work from.
Left and right
Left and rightMirrored parts for both sides of the car.
Colour trials
Colour trialsShades tested before the final run.
Every shade labelled
Every shade labelledColour trials, packed for Kia.
Coloured
ColouredParts in the colour Kia picked.
Mounted in the car
Mounted in the carThe part in the open door of the Concept EV2.
Colour control

Colour on a living material moves. When the first final batch came out off target, we grew new sets, tested every colour against a control and delivered before the car's pre-assembly in September 2024.

Kia Concept EV2
Kia Concept EV2Our parts sit in the door armrests.
At the reveal
At the revealKia EV Day, February 2025.
The launch

Kia revealed the Concept EV2 at Kia EV Day in Spain in February 2025 and showed it at Milan Design Week in April 2025. Kia's own press release named Biomyc as one of three material partners, with Bcomp and Simplifyber.

Doors openThe Kia Concept EV2 at its reveal.
Three years with Kia

From one sample to two concept cars

Each step started from the one before it: the study gave Kia a library of finishes, the EV3 proved the material in a car, and the EV2 brought colour into it.

3 yearsWorking with Kia's design team
180+Samples in the study
2Concept cars with Biomyc parts

“ The feedback to the car was very positive and everyone loved your mycelium material in the door. ”

Nathalie Bucher
Senior Designer CMF, Kia Europe Design Center

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